Iibhola ezingenasici ziyakwazi ukumelana nokugqwala zii-arhente ezifana nezisombululo ze-oxidizing, uninzi lweekhemikhali eziphilayo, izinto zokutya kunye nezisombululo ze-sterilizing. Ziyakwazi ukumelana ne-sulfuric acids ngokuphakathi. Iimpawu ezingezizo zemagnethi ziyafumaneka xa ziceliwe. Izinto ezisetyenziswayo ziquka i-aerosol, ii-sprayers, iindlela ze-finger pump, ii-blender zomatshini wobisi, izixhobo zokulungisa ukutya kunye nezicelo zonyango.
Ubungakanani: 0.35mm- 50.8mm
Udidi:G10, G16, G40, G60, G100, G200.
Ubunzima: Iibhola zentsimbi engagqwaliyo ze-HRC56-58, Hartford 440C ziyasuswa ukuze kususwe izinto ezingcolisayo zentsimbi kwaye kube lula ukwakheka kwefilimu ekhuselayo engashukumiyo.
I-Magnetic: Intsimbi yeMartensitic, i-magnetic
Iimpawu: ukuchaneka okuphezulu, ukumelana nokugqwala okuhle, ukugqwala okunamandla kunye nokumelana nokuguguleka.
Izicelo: Iibheringi, ukunyathela, iindawo ze-hydraulic, iivalvu, i-aerospace, izitywino, izixhobo zokufriji, izixhobo ezichanekileyo kakhulu, njl.
| Ukwakheka kweekhemikhali | ||||||||
| I-AISI 440C | C | Si | Mn | P | S | Ni | Cr | Mo |
| 0.95-1.10 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.60 | 16.0-18.0 | 0.75 | |
Ubungakanani: 0.35mm- 50.8mm
Ibanga: G10-G1000
Ubunzima: HRC50-55
I-Magnetic: Intsimbi yeMartensitic, i-magnetic, Inamandla amahle okulwa nomhlwa, Ubunzima obuphezulu, iibhola ze-AISI 420 zentsimbi engagqwali zibonisa iimpawu ezilungileyo zokuguguleka kunye nobunzima. Ubunzima obuncinci kancinci kunye nokumelana okukhulu nokugqwala, xa kuthelekiswa ne-440C.
Iimpawu: Eyaziwa ngokuba yintsimbi engagqwaliyo, ukumelana nokugqwala okuhle kunye nokuqina.
Izicelo: Zonke iintlobo zoomatshini abachanekileyo, iibheringi, izixhobo zombane, izixhobo zasekhaya, iindawo zeemoto, njl.
| I-AISI 420C(4Cr13) | C | Si | Mn | P | S | Ni | Cr | Mo |
| 0.36-0.43 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.60 | 12.0-14.0 | ≤0.60 |
Ububanzi: 1MM-50.80MM
Ubunzima: HRC26
Ibanga: G10-G1000
Iimpawu: ixabiso eliphantsi, ukumelana nokugqwala okubi.
Ukusetyenziswa: izixhobo, imihombiso, izixhobo zokuthambisa, amashishini, amashishini aneemfuno eziphantsi zokusebenza ngokuchasene nomhlwa. Izinto zokuthambisa ezivuselelayo, ipolishi yezipikili kunye nee-eyeliner, izixhobo zokutshintsha ubushushu, izixhobo zokulinganisa kunye neebhola zevalvu.
| I-AISI 430 | C | Si | Mn | P | S | Ni | Cr | Mo |
| ≤0.12 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | - | 16.0-18.0 | - |
Ubungakanani: 0.5mm- 63.5mm
Ibanga: G80-G500
Ubunzima: ≤HRC21
I-Magnetic: Intsimbi yase-Austenitic, engekho magnetic
Iimpawu: ukumelana nokugqwala okunamandla, ukumelana nokugqwala okuhle. Isetyenziswa kakhulu, ukusebenza kakuhle kokumelana nokugqwala, isiphumo esihle somphezulu, isiqinisekiso sokhuseleko lokusingqongileyo.
Izixhobo: Izixhobo zasekhaya ezifana neevalvu, iibhotile zeziqholo, ipolishi yezipikili, iibhotile zabantwana, iindawo zeemoto, ii-air conditioner, izixhobo zombane, izinto zokuthambisa, isilayidi seebheringi, izixhobo zonyango, ubucwebe kunye neminye imimandla emininzi.
| Ukwakheka kweekhemikhali | |||||||
| I-AISI 304 | C | Si | Mn | P | S | Ni | Cr |
| ≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 8.0-10.5 | 18.0-22.0 | |
Ubungakanani: 1.0mm- 63.5mm
Ibanga: G80-G500
Ubunzima: ≤HRC26
I-Magnetic: Intsimbi yase-Austenitic, engekho magnetic
Iimpawu: Eyona ifanelekileyo kumashishini aneemfuno eziphezulu zokulwa nokugqwala, kwaye amandla okulwa nokugqwala anamandla kakhulu, Ukumelana okuhle kakhulu nokugqwala (ngaphandle kwe-chloridric acids), Ayisiyo i-inox ye-austenitic eqina
Izicelo: Ibhola yentsimbi engagqwali ye-AISI 316L ingasetyenziselwa izixhobo zonyango, ishishini leekhemikhali, inqwelomoya, i-aerospace, izixhobo zeplastiki, ibhotile yeziqholo, isitshizi, iivalvu, ipolishi yezipikili, imoto, iswitshi, isinyithi, oomatshini bokuhlamba, iifriji, ii-air conditioner, izixhobo zonyango, iindawo zeemoto, iibheringi, isixhobo, ibhotile.
Ibhola yentsimbi engagqwaliyo ye-AISI 316L
| Ukwakheka kweekhemikhali | ||||||||
| I-AISI 316L | C | Si | Mn | P | S | Ni | Cr | Mo |
| ≤0.08 | ≤1.00 | ≤2.00 | ≤0.045 | ≤0.03 | 12.0-15.0 | 16.0-18.0 | 2.0-3.0 | |
A) Ukupakisha kwangaphakathi: Ukupakisha okomileyo okanye ukupakisha ioyile kunikezelwa ngokweemfuno zakho.
B) Ukupakisha kwangaphandle:
1) idrama yentsimbi + ipalethi yomthi / yentsimbi.
2) Ingxowa ye-poly engama-25kg + ibhokisi + ipalethi yomthi okanye ibhokisi yomthi.
ukupakisha okwenziwe ngokwezifiso.
| Ibhola yethu yeStainless Steel ibandakanya i-440C 420C 304 316 201, ukwakheka kweekhemikhali kulandelayo | |||||||||
| Ukwakheka kweekhemikhali (%) | C | Cr | Si | Mn | P | S | Mo | Ni | Cu |
| Ibhola ye-SS ye-AISI440C | 0.95-1.2 | 16-18 | ≤0.80 | ≤0.80 | ≤0.04 | ≤0.03 | ≤0.75 | ≤0.6 | ---- |
| Ibhola ye-SS ye-AISI420C | 0.26-0.43 | 12-14 | ≤0.80 | ≤1.25 | ≤0.035 | ≤0.03 | ≤0.6 | ≤0.6 | ---- |
| Ibhola ye-SS ye-AISI304 | ≤0.08 | 18-22 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | ---- | 8-10 | ---- |
| Ibhola ye-SS ye-AISI316L | ≤0.08 | 16-18 | ≤1.0 | ≤2.0 | ≤0.045 | ≤0.03 | 2.0-3.0 | 12-15 | ---- |
| Ibhola ye-SS ye-AISI201 | ≤0.15 | 16-18 | ≤1.0 | 5.5-7.5 | ≤0.045 | ≤0.03 | ---- | 0.35-0.55 | 1.82 |
| Ibhola ye-SS ye-AISI430 | ≤0.12 | 16-18 | ≤1.0 | ≤1.0 | ≤0.04 | ≤0.03 | ---- | ---- | ---- |
Ukuhlolwa kwezinto eziluhlaza
Izinto eziluhlaza ziza ngohlobo lwentambo. Okokuqala, izinto eziluhlaza zihlolwa ngamehlo ngabahloli bomgangatho ukuze kuqinisekiswe ukuba umgangatho ufanelekile na kwaye kukho naziphi na izinto ezingalunganga. Okwesibini, qinisekisa ububanzi kwaye uhlole izatifikethi zezinto eziluhlaza.
Intloko ebandayo
Umatshini wokufaka intloko ebandayo usika ubude obuthile bezinto zocingo zibe zii-slugs ezisicaba. Emva koko, iziqingatha ezibini ze-hemispherical ze-heading die zenza i-slug ibe yimo engqukuva. Le nkqubo yokubumba yenziwa kubushushu begumbi kwaye kusetyenziswa inani elincinci lezinto ezongezelelweyo ukuqinisekisa ukuba umngxuma we-die uzalisiwe ngokupheleleyo. I-Cold heading yenziwa ngesantya esiphezulu kakhulu, ngesantya esiphakathi sebhola enye enkulu ngomzuzwana. Iibhola ezincinci ziqhutywa ngesantya seebhola ezimbini ukuya kwezine ngomzuzwana.
Ukudanyaza
Ngethuba lale nkqubo, izinto ezingafunekiyo ezenziwe ngebhola ziya kususwa. Ezi bhola zidluliswa izihlandlo ezimbalwa phakathi kweepleyiti ezimbini zesinyithi ezinemiqolo zisusa inani elincinci lezinto ezingafunekiyo njengoko ziqengqeleka.
Unyango lobushushu
Emva koko ezi nxalenye kufuneka ziphathwe ngobushushu kusetyenziswa iinkqubo zokucima nokulungisa. Isithando somlilo esijikelezayo sisetyenziselwa ukuqinisekisa ukuba zonke iindawo zineemeko ezifanayo. Emva konyango lokuqala lobushushu, ezi nxalenye zintywiliselwa kwindawo yokugcina ioyile. Oku kupholisa ngokukhawuleza (ukucima ioyile) kuvelisa i-martensite, isigaba sentsimbi esibonakaliswa bubunzima obuphezulu kunye neempawu zokuguguleka eziphezulu. Imisebenzi elandelayo yokulungisa ioyile inciphisa uxinzelelo lwangaphakathi de kufikelelwe kumda wokugqibela wobunzima obuchaziweyo beebheringi.
Ukusila
Ukusila kwenziwa ngaphambi nasemva kokunyangwa ngobushushu. Ukusila okuGqibeleleyo (okwaziwa ngokuba yi-Hard Grinding) kusondeza ibhola kwiimfuno zayo zokugqibela.Udidi lwebhola yesinyithi echanekileyoyindlela yokulinganisa ukuchaneka kwayo iyonke; okukhona inani liphantsi, kokukhona ibhola ichaneke ngakumbi. Udidi lwebhola luquka ukunyamezelana kobubanzi, ukujikeleza (i-sphericity) kunye noburhabaxa bomphezulu obukwabizwa ngokuba kukugqitywa komphezulu. Ukwenziwa kwebhola echanekileyo ngumsebenzi webhetshi. Ubungakanani belothi bumiselwa bubungakanani boomatshini abasetyenziselwa imisebenzi yokugaya nokulapha.
Ukuleqa
Ukulepha kufana nokugaywa kodwa kunezinga eliphantsi kakhulu lokususa izinto. Ukulepha kwenziwa kusetyenziswa iipleyiti ezimbini zephenolic kunye ne-slurry encinci kakhulu efana nothuli lwedayimani. Le nkqubo yokugqibela yokuvelisa iphucula kakhulu uburhabaxa bomphezulu. Ukulepha kwenziwa ngenxa yemigangatho yebhola echanekileyo okanye echanekileyo kakhulu.
Ukucoca
Umsebenzi wokucoca emva koko ususa naluphi na ulwelo lokucubungula kunye nezinto ezirhabaxa eziseleyo kwinkqubo yokuvelisa. Abathengi abacela iimfuno ezingqongqo zokucoca, ezifana nezo zikwimimandla ye-microelectronics, yezonyango okanye yemizi-mveliso yokutya, banokusebenzisa iindlela zokucoca eziphucukileyo zeHartford Technologies.
Uhlolo olubonakalayo
Emva kwenkqubo yokuqala yokuvelisa, iqela ngalinye leebhola zentsimbi echanekileyo lihlolwa kaninzi ngolawulo lomgangatho ngaphakathi kwenkqubo. Ukuhlolwa okubonakalayo kwenziwa ukujonga iziphene ezifana nomhlwa okanye ukungcola.
Ukulinganisa iirola
Ukulinganisa iirola yinkqubo yokuhlela eyi-100% eyahlulahlula iibhola zentsimbi ezichanekileyo ezingaphantsi kobukhulu kunye nezingaphezulu kobukhulu. Nceda ujonge iibhola zethu ezahlukeneyo zentsimbi.ividiyo malunga nenkqubo yokulinganisa iirola.
Ulawulo lwemeko
Iqela ngalinye leebhola ezichanekileyo liyahlolwa ukuqinisekisa iimfuno zomgangatho wokunyamezela ububanzi, ukujikeleza kunye noburhabaxa bomphezulu. Ngexesha lale nkqubo, ezinye iimpawu ezifanelekileyo ezifana nobunzima, kunye nazo naziphi na iimfuno ezibonakalayo nazo ziyavavanywa.
